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Dry sampling - Auger

System overview

The main feature of the Insitec particle sizing system is the ability to monitor the cement fineness (and therefore estimate compressive strength) in real-time. Continuous representative extraction of sample takes place in two parts:

  • Primary sampling
    A screw auger is installed in the process stream. Sample is extracted continuously (according to ISO 8656-1) and is delivered into a second smaller chute, the bottom of which is the return leg into the process stream. Representativity ensured used variable screw, enabling increased sampling from process stream edges.
  • Secondary sampling
    An eductor system is used to continuously aspirate cement from the secondary stream, disperse it correctly and then deliver it as a high velocity jet to the measurement zone of the analyzer. Measured cement is then returned to the secondary leg for re-injection into the process stream.

Process interface

The Auger system is supplied by Iteca, a company which has over 30 year experience in development and installation of On Line Analyzers and Controllers for Cement & Lime industry

Abrasion resistant components are used such as a ceramic venturi in the sample eductor.

The sampling system has the following benefits:

Simple reliable concept

  • Proven industrial usage and acceptance
  • Spares readily available
  • Familiar to site maintenance staff and operators
  • Reliable tonnes to kg conversion

Representative sampling

  • Sampling to ISO 8656-1
  • Application specific auger flight profile
  • Spool piece optimized for application
  • Application specific pressure balancing

Malvern Link system integration

  • Simple customized user interface
  • Simplified operator and maintenance training
  • Simplified connection to plant control system

Customer quality procedures easily accommodated in design

  • Other sampling accessories easily fitted (e.g. Grab samplers)

 

   
More information - Auger specifications
 
   

The secondary sampling system is carried out using an abrasion resistant Jet-stream eductor