Malvern analyzers for classification and collection

Automatic process control and on-line QC place high demands on the uptime performance of a particle size analyzer, and all Malvern systems are designed from the outset for process use. Key to their success is the ability to be installed almost anywhere, thanks to strong interfacing capabilities, both to the process and to the control system.

• Highly robust high speed instruments
• Hygienic fittings to ensure ease of cleaning between production batches of entire sample path
• Range of options for use in a diverse range of industries from cement / minerals to pharmaceutical / GAMP4 environments

The particle size analyzers are used to both optimize and continually monitor the production of wet and dry particulates from a range of classifiers e.g. dynamic separators, cyclones or filters. Malvern works with a range of partners who supply plant equipment and recommend the use of Malvern analyzers in their processes.

Below is a table outlining the different analysis solutions available:

Environment		Analyzer		Accessories		Process Interface		Useful for.
Dry powders		0.1-1000µm, Static integrated analyzer: Non-IS: Insitec T IS: Insitec X		Various automated options		Dilute streams: In-line dry flow cells		Mill exit On-line QC Yield measurement Mill optimization
						Medium-high concentration: Jet-stream eductor		Classifier (final grade) exit Yield measurement
						At-line: manual sampling accessory		General near-process QC
		0.1-1000µm, Mobile analyzer: Insitec Voyager		"plus" pack, (automation option) Non-IS: Insitec T IS: Insitec X		On-line: Jet-stream eductor		On-line QC Yield measurement Mill optimization
						At-line: manual sampling accessory		General near-process QC
		50-2500µm, Static integrated analyzer Non-IS: Parsum IPP70S IS: Parsum IPP70SE		Analogue 4-20mA outputs		In-line probe with variety of custom measurement zones		Mill feed (processability)
Particles in liquid medium		10-1000µm, Static integrated analyzer: Insitec M		Various automated options		Slurry streams: Insitec Meteor diluter and sampling systems		Separation optimization
		0.1-1000µm, Static integrated analyzer: Insitec L		Various automated options		Slurry streams: cascade diluter eductor		Separation optimization Final grade QC
		0.1-1000µm, Static integrated analyzer: Insitec L		Various automated options		Dilute streams: Inline flow cell		Classification super-fines outlet)
Process trouble shooting Wet or dry particles		0.1-1000µm, Mobile analyzer: Insitec Voyager		"plus" pack, (automation option) Non-IS: Insitec T IS: Insitec X Pharmaceutical kit option		On-line: Jet-stream eductor Slurry streams: cascade diluter eductor At-line: manual sampling accessory		Classification optimization